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Turbo kit for 4G69
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stayer
Posted 26/7/2012 17:00 (#14475 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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You can now clear the welding seams.



(c9ac6d2c0ab3.jpg)



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stayer
Posted 26/7/2012 17:03 (#14476 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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And weld flanges. Seams to impose from the inside.



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stayer
Posted 26/7/2012 17:07 (#14477 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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made two slots for O2 sensors.



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stayer
Posted 26/7/2012 17:11 (#14478 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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I also want to say that I bought the other turbocharger. It is more suitable for my project. But one must make a remote wastegate valve. On the new turbocharger no valve wastegate. Therefore it is necessary to make external valve. I bought it. Bore diameter of 44 mm. Only after that you can continue the manufacture of exhaust manifold.



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stayer
Posted 26/7/2012 17:14 (#14479 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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The valve wastegate is very large. He is even more than the turbocharger.



(d56bbf276100.jpg)



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stayer
Posted 26/7/2012 17:20 (#14480 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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Then simply customization.



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stayer
Posted 26/7/2012 17:22 (#14481 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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I graduated from the welding work. Now we must make the view. For this we need to use blasting. Further milling planes.



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stayer
Posted 26/7/2012 17:25 (#14482 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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Location: Russia, Perm
After sandblasting parts look like this



(01d09af1c21c.jpg)



(72cf4c859d4f.jpg)



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stayer
Posted 26/7/2012 17:29 (#14483 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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Location: Russia, Perm
The next step. Part of the warm up up to 300 C. And dipped in a special acid solution. This gives protection of metal from corrosion and dark in color.



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stayer
Posted 26/7/2012 17:32 (#14484 - in reply to #14454)
Subject: Re: Turbo kit for 4G69



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Posts: 286
100100502555
Location: Russia, Perm
Now you can mill the surface.



(d283adb7075f.jpg)



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