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6G75 strip down
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   Technical info for the 380 -> 6G75 sectionMessage format
 
Administrator
Posted 28/7/2011 11:24 (#13354)
Subject: 6G75 strip down



Frequent flyer Gold

Posts: 1093
10005025555
Location: An island off southern Tasmania.
Here are pics of my donor engine to the forged project.



(cooling system under inlet manifold-push fir with o ring.JPG)



(cracked oil filter mount.JPG)



(crank angle sensor.JPG)



(crank pulley and bolt-normal thread.JPG)



(crank pulley off.JPG)



(engine on trolley before pull down.JPG)



(exhaust intact 2.JPG)



(exhaust intact.JPG)



(firewall side before pull down.JPG)



(gotta pull the crank pulley off to get to last bolt holding cover on.JPG)



(hidden timing belt cover screw behind crank pulley.JPG)



(inlet manifold nut spacers.JPG)



(knock sensor removed.JPG)



(knock sensor under inlet manifold.JPG)



(PA090232.JPG)



(PA090233.JPG)



(PA090234.JPG)



(PA090235.JPG)



(PA090236.JPG)



(PA090237.JPG)



(PA090238.JPG)



(PA090240.JPG)



(PA090241.JPG)



(PA090243.JPG)



(PA090244.JPG)



(PA100247.JPG)



(PA100251.JPG)



(PA100253.JPG)



(PA100254.JPG)



(PA100259.JPG)



(PA100260.JPG)



(PA100268.JPG)



(PA100269.JPG)



(PA100270.JPG)



(PA100272.JPG)



(PA100276.JPG)



(PA100278.JPG)



(PA100279.JPG)



(ready to go.JPG)



(sending to engineworx.JPG)



(TDC 1.JPG)



(TDC 2.JPG)



(TDC 3.JPG)



(TDC 4.JPG)



(three holes in head AND block.JPG)



(timing belt layout.JPG)



(transmission end view.JPG)



(water in the Vee.JPG)



(wiring loom.JPG)



Attachments
----------------
Attachments cooling system under inlet manifold-push fir with o ring.JPG (245KB - 767 downloads)
Attachments cracked oil filter mount.JPG (159KB - 722 downloads)
Attachments crank angle sensor.JPG (302KB - 770 downloads)
Attachments crank pulley and bolt-normal thread.JPG (244KB - 761 downloads)
Attachments crank pulley off.JPG (190KB - 769 downloads)
Attachments engine on trolley before pull down.JPG (220KB - 778 downloads)
Attachments exhaust intact 2.JPG (218KB - 750 downloads)
Attachments exhaust intact.JPG (270KB - 746 downloads)
Attachments firewall side before pull down.JPG (220KB - 771 downloads)
Attachments gotta pull the crank pulley off to get to last bolt holding cover on.JPG (223KB - 930 downloads)
Attachments hidden timing belt cover screw behind crank pulley.JPG (146KB - 754 downloads)
Attachments inlet manifold nut spacers.JPG (164KB - 716 downloads)
Attachments knock sensor removed.JPG (99KB - 714 downloads)
Attachments knock sensor under inlet manifold.JPG (247KB - 898 downloads)
Attachments PA090232.JPG (185KB - 794 downloads)
Attachments PA090233.JPG (209KB - 724 downloads)
Attachments PA090234.JPG (271KB - 687 downloads)
Attachments PA090235.JPG (209KB - 718 downloads)
Attachments PA090236.JPG (250KB - 757 downloads)
Attachments PA090237.JPG (268KB - 783 downloads)
Attachments PA090238.JPG (224KB - 744 downloads)
Attachments PA090240.JPG (221KB - 741 downloads)
Attachments PA090241.JPG (249KB - 751 downloads)
Attachments PA090243.JPG (187KB - 813 downloads)
Attachments PA090244.JPG (182KB - 756 downloads)
Attachments PA100247.JPG (248KB - 720 downloads)
Attachments PA100251.JPG (203KB - 759 downloads)
Attachments PA100253.JPG (236KB - 703 downloads)
Attachments PA100254.JPG (204KB - 740 downloads)
Attachments PA100259.JPG (225KB - 715 downloads)
Attachments PA100260.JPG (203KB - 728 downloads)
Attachments PA100268.JPG (209KB - 745 downloads)
Attachments PA100269.JPG (193KB - 760 downloads)
Attachments PA100270.JPG (167KB - 696 downloads)
Attachments PA100272.JPG (224KB - 710 downloads)
Attachments PA100276.JPG (198KB - 761 downloads)
Attachments PA100278.JPG (140KB - 730 downloads)
Attachments PA100279.JPG (119KB - 722 downloads)
Attachments ready to go.JPG (240KB - 770 downloads)
Attachments sending to engineworx.JPG (205KB - 659 downloads)
Attachments TDC 1.JPG (159KB - 665 downloads)
Attachments TDC 2.JPG (196KB - 687 downloads)
Attachments TDC 3.JPG (205KB - 716 downloads)
Attachments TDC 4.JPG (220KB - 894 downloads)
Attachments three holes in head AND block.JPG (207KB - 706 downloads)
Attachments timing belt layout.JPG (224KB - 1483 downloads)
Attachments transmission end view.JPG (196KB - 701 downloads)
Attachments water in the Vee.JPG (255KB - 716 downloads)
Attachments wiring loom.JPG (260KB - 606 downloads)
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wsbtt
Posted 6/2/2013 00:33 (#14842 - in reply to #13354)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 421
1001001001005555
Location: Brisbane,qld
Is it safe to remove the heads on my 75 clean her up and refit???, theres no trick to it
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Administrator
Posted 6/2/2013 08:34 (#14843 - in reply to #13354)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 1093
10005025555
Location: An island off southern Tasmania.
you need a torque wrench.

Loosen the middle bolt, then go clockwise in ever increasing radius till all undone.
Then check stainless steel head gasket edges, they have a rubber type edge, if that's still okay I reuse it.

Torque to 110nm starting at a middle bolt and in an increasing circle torque to 110, back to zero, then back to 110.

Well thats what the book says to do and it worked for me on three engines so far...boosted as well.


Of course before you do all that you need to set up timing belt and align both cams to the notch on the sump and the crank on TDC.

The belt tensioner has a technique as well...you'll need apaper clip and a vice slowly compressing it till the pin hole lines up etc.


Big job mate...probably will not gain you anything me thinks.
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wsbtt
Posted 6/2/2013 13:47 (#14844 - in reply to #14843)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 421
1001001001005555
Location: Brisbane,qld
This is the motor, timing is all good, yeah didnt think i would gain anything other than saying i had done it..lol, i like to pull things apart as long as i can put it back the way it was, only way to learn hey, Advice much appreciated



(2013-02-06 13.10.11.png)



Attachments
----------------
Attachments 2013-02-06 13.10.11.png (61KB - 607 downloads)
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Administrator
Posted 6/2/2013 18:03 (#14849 - in reply to #13354)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 1093
10005025555
Location: An island off southern Tasmania.
they really are a great engine.
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Administrator
Posted 8/2/2013 11:14 (#14860 - in reply to #13354)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 1093
10005025555
Location: An island off southern Tasmania.
Hey mate, just remembered a youtube video I did for a guy about tensioningt head bolts...the slack way...

http://www.youtube.com/watch?v=qIHpuHLDeHU
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wsbtt
Posted 9/2/2013 20:10 (#14866 - in reply to #14860)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 421
1001001001005555
Location: Brisbane,qld
Like the wrench, thanks fot that
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