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Supercharger for 4G69 MIVEC (part 1)
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stayer
Posted 22/12/2011 22:57 (#13885)
Subject: Supercharger for 4G69 MIVEC (part 1)



Frequent flyer Gold

Posts: 286
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Location: Russia, Perm
Hi guys! I want to talk about my project in 2010. You may have seen it on other forums, but it should be here. Sorry for broken English. Here's my old car 9G (2004) US.

Edited by stayer 22/12/2011 22:58




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stayer
Posted 22/12/2011 23:05 (#13886 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



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Posts: 286
100100502555
Location: Russia, Perm
In may, 2010 I bought the PC - 23E from one of the Russian manufacturer. Drive supercharger belt. Multiplier too belt. The pressure of 0.7 bar (10psi) 50,000 rpm. I wanted to install the blower on my engine. 9G - 4 cyl. 2.4 L. 160 hp.



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Attachments 3e75a74a44cc.jpg (54KB - 677 downloads)
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stayer
Posted 22/12/2011 23:12 (#13887 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



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Posts: 286
100100502555
Location: Russia, Perm
Initially I wanted to install the compressor on the party of the belt. However, as you can see in the photo, there is very little space. Cannot be set. I decided to do the same circuit as RIPP



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Attachments 4f3ea8515c16.jpg (77KB - 698 downloads)
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Attachments 325c7cb98164.jpg (71KB - 1114 downloads)
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stayer
Posted 22/12/2011 23:17 (#13888 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



Frequent flyer Gold

Posts: 286
100100502555
Location: Russia, Perm
As you can see on the photo above, the compressor is installed instead of the box air filter. The drive from the belt with the help of the shaft. I realized, this is the optimal solution.
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stayer
Posted 22/12/2011 23:22 (#13889 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



Frequent flyer Gold

Posts: 286
100100502555
Location: Russia, Perm
I made the shaft of steel 40X (Russian standard) - 4140 steel (US standard) The pipe I subsequently altered. It was a prototype. Bearings japanese NSK.



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Attachments 95c67f98ef2c.jpg (65KB - 675 downloads)
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stayer
Posted 22/12/2011 23:26 (#13890 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



Frequent flyer Gold

Posts: 286
100100502555
Location: Russia, Perm
In the city of Perm where i live a lot of military plants and factories. It makes engines for space rockets "proton". At this plant i have made mounting brackets. This is done with the help of laser.



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Attachments 7590d236c899.jpg (77KB - 679 downloads)
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stayer
Posted 22/12/2011 23:31 (#13891 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



Frequent flyer Gold

Posts: 286
100100502555
Location: Russia, Perm
Brackets are attached to the exhaust manifold. To do this, I have developed and manufactured a special nuts. They have increased the height and alignment of the skirt.



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Attachments 735b524e115f.jpg (49KB - 660 downloads)
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stayer
Posted 22/12/2011 23:40 (#13892 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



Frequent flyer Gold

Posts: 286
100100502555
Location: Russia, Perm
The next step. Connecting shaft to a belt. The shaft is located above the alternator. Therefore, it is necessary to make and install an additional parasitic pulley. Had to make a bolt alternator. At the same bolt is the pulley. Of course bought a belt of the increased length. Here's how it looks.



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Attachments ccfd7ebefad7.jpg (52KB - 678 downloads)
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Attachments 127fb27d4fbd.jpg (61KB - 671 downloads)
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stayer
Posted 22/12/2011 23:47 (#13893 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



Frequent flyer Gold

Posts: 286
100100502555
Location: Russia, Perm
On the other side of the shaft, it is necessary to install the brackets, to which is attached the compressor. Using a milling machine.



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Attachments f0b6ea7acf9a.jpg (62KB - 1058 downloads)
Attachments e6e0060859e6.jpg (64KB - 660 downloads)
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stayer
Posted 22/12/2011 23:51 (#13894 - in reply to #13885)
Subject: Re: Supercharger for 4G69 MIVEC (part 1)



Frequent flyer Gold

Posts: 286
100100502555
Location: Russia, Perm
Then produced the brackets for the compressor. This way it should be established.



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Attachments 5e67562e3fc5.jpg (54KB - 660 downloads)
Attachments 13999b1208c0.jpg (59KB - 676 downloads)
Attachments 1b870bcf4627.jpg (64KB - 660 downloads)
Attachments 40054ed212f1.jpg (85KB - 1717 downloads)
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