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6G75 strip down
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   Technical info for the 380 -> 6G75 sectionMessage format
 
Administrator
Posted 28/7/2011 11:24 (#13354)
Subject: 6G75 strip down



Frequent flyer Gold

Posts: 1096
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Location: An island off southern Tasmania.
Here are pics of my donor engine to the forged project.



(cooling system under inlet manifold-push fir with o ring.JPG)



(cracked oil filter mount.JPG)



(crank angle sensor.JPG)



(crank pulley and bolt-normal thread.JPG)



(crank pulley off.JPG)



(engine on trolley before pull down.JPG)



(exhaust intact 2.JPG)



(exhaust intact.JPG)



(firewall side before pull down.JPG)



(gotta pull the crank pulley off to get to last bolt holding cover on.JPG)



(hidden timing belt cover screw behind crank pulley.JPG)



(inlet manifold nut spacers.JPG)



(knock sensor removed.JPG)



(knock sensor under inlet manifold.JPG)



(PA090232.JPG)



(PA090233.JPG)



(PA090234.JPG)



(PA090235.JPG)



(PA090236.JPG)



(PA090237.JPG)



(PA090238.JPG)



(PA090240.JPG)



(PA090241.JPG)



(PA090243.JPG)



(PA090244.JPG)



(PA100247.JPG)



(PA100251.JPG)



(PA100253.JPG)



(PA100254.JPG)



(PA100259.JPG)



(PA100260.JPG)



(PA100268.JPG)



(PA100269.JPG)



(PA100270.JPG)



(PA100272.JPG)



(PA100276.JPG)



(PA100278.JPG)



(PA100279.JPG)



(ready to go.JPG)



(sending to engineworx.JPG)



(TDC 1.JPG)



(TDC 2.JPG)



(TDC 3.JPG)



(TDC 4.JPG)



(three holes in head AND block.JPG)



(timing belt layout.JPG)



(transmission end view.JPG)



(water in the Vee.JPG)



(wiring loom.JPG)



Attachments
----------------
Attachments cooling system under inlet manifold-push fir with o ring.JPG (245KB - 863 downloads)
Attachments cracked oil filter mount.JPG (159KB - 833 downloads)
Attachments crank angle sensor.JPG (302KB - 851 downloads)
Attachments crank pulley and bolt-normal thread.JPG (244KB - 840 downloads)
Attachments crank pulley off.JPG (190KB - 878 downloads)
Attachments engine on trolley before pull down.JPG (220KB - 858 downloads)
Attachments exhaust intact 2.JPG (218KB - 844 downloads)
Attachments exhaust intact.JPG (270KB - 826 downloads)
Attachments firewall side before pull down.JPG (220KB - 862 downloads)
Attachments gotta pull the crank pulley off to get to last bolt holding cover on.JPG (223KB - 1013 downloads)
Attachments hidden timing belt cover screw behind crank pulley.JPG (146KB - 823 downloads)
Attachments inlet manifold nut spacers.JPG (164KB - 815 downloads)
Attachments knock sensor removed.JPG (99KB - 800 downloads)
Attachments knock sensor under inlet manifold.JPG (247KB - 971 downloads)
Attachments PA090232.JPG (185KB - 889 downloads)
Attachments PA090233.JPG (209KB - 811 downloads)
Attachments PA090234.JPG (271KB - 766 downloads)
Attachments PA090235.JPG (209KB - 801 downloads)
Attachments PA090236.JPG (250KB - 833 downloads)
Attachments PA090237.JPG (268KB - 856 downloads)
Attachments PA090238.JPG (224KB - 828 downloads)
Attachments PA090240.JPG (221KB - 841 downloads)
Attachments PA090241.JPG (249KB - 830 downloads)
Attachments PA090243.JPG (187KB - 901 downloads)
Attachments PA090244.JPG (182KB - 838 downloads)
Attachments PA100247.JPG (248KB - 804 downloads)
Attachments PA100251.JPG (203KB - 875 downloads)
Attachments PA100253.JPG (236KB - 797 downloads)
Attachments PA100254.JPG (204KB - 832 downloads)
Attachments PA100259.JPG (225KB - 815 downloads)
Attachments PA100260.JPG (203KB - 811 downloads)
Attachments PA100268.JPG (209KB - 835 downloads)
Attachments PA100269.JPG (193KB - 854 downloads)
Attachments PA100270.JPG (167KB - 780 downloads)
Attachments PA100272.JPG (224KB - 789 downloads)
Attachments PA100276.JPG (198KB - 865 downloads)
Attachments PA100278.JPG (140KB - 817 downloads)
Attachments PA100279.JPG (119KB - 822 downloads)
Attachments ready to go.JPG (240KB - 856 downloads)
Attachments sending to engineworx.JPG (205KB - 731 downloads)
Attachments TDC 1.JPG (159KB - 759 downloads)
Attachments TDC 2.JPG (196KB - 778 downloads)
Attachments TDC 3.JPG (205KB - 807 downloads)
Attachments TDC 4.JPG (220KB - 985 downloads)
Attachments three holes in head AND block.JPG (207KB - 777 downloads)
Attachments timing belt layout.JPG (224KB - 1566 downloads)
Attachments transmission end view.JPG (196KB - 777 downloads)
Attachments water in the Vee.JPG (255KB - 788 downloads)
Attachments wiring loom.JPG (260KB - 685 downloads)
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wsbtt
Posted 6/2/2013 00:33 (#14842 - in reply to #13354)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 421
1001001001005555
Location: Brisbane,qld
Is it safe to remove the heads on my 75 clean her up and refit???, theres no trick to it
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Administrator
Posted 6/2/2013 08:34 (#14843 - in reply to #13354)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 1096
100050255555
Location: An island off southern Tasmania.
you need a torque wrench.

Loosen the middle bolt, then go clockwise in ever increasing radius till all undone.
Then check stainless steel head gasket edges, they have a rubber type edge, if that's still okay I reuse it.

Torque to 110nm starting at a middle bolt and in an increasing circle torque to 110, back to zero, then back to 110.

Well thats what the book says to do and it worked for me on three engines so far...boosted as well.


Of course before you do all that you need to set up timing belt and align both cams to the notch on the sump and the crank on TDC.

The belt tensioner has a technique as well...you'll need apaper clip and a vice slowly compressing it till the pin hole lines up etc.


Big job mate...probably will not gain you anything me thinks.
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wsbtt
Posted 6/2/2013 13:47 (#14844 - in reply to #14843)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 421
1001001001005555
Location: Brisbane,qld
This is the motor, timing is all good, yeah didnt think i would gain anything other than saying i had done it..lol, i like to pull things apart as long as i can put it back the way it was, only way to learn hey, Advice much appreciated



(2013-02-06 13.10.11.png)



Attachments
----------------
Attachments 2013-02-06 13.10.11.png (61KB - 701 downloads)
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Administrator
Posted 6/2/2013 18:03 (#14849 - in reply to #13354)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 1096
100050255555
Location: An island off southern Tasmania.
they really are a great engine.
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Administrator
Posted 8/2/2013 11:14 (#14860 - in reply to #13354)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 1096
100050255555
Location: An island off southern Tasmania.
Hey mate, just remembered a youtube video I did for a guy about tensioningt head bolts...the slack way...

http://www.youtube.com/watch?v=qIHpuHLDeHU
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wsbtt
Posted 9/2/2013 20:10 (#14866 - in reply to #14860)
Subject: Re: 6G75 strip down



Frequent flyer Gold

Posts: 421
1001001001005555
Location: Brisbane,qld
Like the wrench, thanks fot that
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